When ordering custom medals, one of the first decisions you'll face is choosing between die casting and stamping. Each method has distinct advantages depending on your design, quantity, and budget.
Die Casting: Precision and Detail
Die casting involves injecting molten metal (typically zinc alloy) into a steel mold under high pressure. The result is a medal with:
- Exceptional detail and crisp edges
- Complex 3D shapes possible
- Consistent quality across large production runs
- Thicker, heavier feel (2.5mm - 5mm typical)
Best for: Detailed designs, multi-level relief, large quantities, enamel color work.
Lead time: Mold making adds 3-5 days initially, then 10-15 days production.
Stamping: Classic and Cost-Effective
Stamping presses a design into metal sheet (brass, iron, or copper) using a custom die. The result features:
- Clean, classic appearance
- Lower mold cost (good for smaller quantities)
- Thinner profile (2mm - 3mm typical)
- Excellent for text-heavy designs
Best for: Budget-conscious projects, smaller quantities (under 500 pcs), simple designs, vintage/antique aesthetics.
Lead time: 7-12 days production after mold completion.
Quick Comparison
| Factor | Die Casting | Stamping |
|---|---|---|
| Detail Level | High | Medium-High |
| 3D Depth | Excellent | Moderate |
| Mold Cost | Medium-High | Medium |
| Unit Cost (large qty) | Lower | Competitive |
| Weight | Heavier | Lighter |
| Best Qty Range | 500+ | 100-1000 |
Still unsure? Send us your design and we'll recommend the best process for your specific needs.